Injection Molding & Contract Manufacturing

A contract manufacturing partner with design experience

Synectic is a 37-year-old, full service, fixed fee, design and development engineering firm. Mack Molding is a 98-year-old, family run, contract manufacturer and injection molder. Our acquisition into the Mack group in June of 2013, allows us to efficiently take a project from white sheet of paper all the way to high volume manufacturing and order fulfillment or anywhere in between. Synectic/Mack Molding have all the tools and resources necessary to handle a variety of manufacturing needs, while giving our clients the personal attention they have come to expect from working with us.

By partnering with the Synectic/Mack Molding team, we own the problem from start to finish. Established at Synectic, our ISO 13485 compliant design control process involves documented requirements, risk management assessment, and multiple prototype builds and testing. Throughout the entire design and development process we keep an eye on developing a manufacturable solution so your product will be well vetted and well documented. While your invention is still in development, Synectic will engage Mack's Advance Development Center (ADC) team to critique the design from a manufacturing perspective. Engineers will review CAD models for not only moldability and assemblability but also material choices or mold design. Optimizing the design for injection molding and the manufacturing process ensures your overall manufacturing costs are low. By following our proven design control process, Synectic/Mack Molding will guarantee that superior parts will be made from quality tools. Since the entire process is done in house you do not have to worry about finger-pointing if something goes wrong. Owning the problem means efficient team collaboration with reduced idle time between decisions, all with a goal of launching a well designed and manufactured product quickly the first time. 

Manufacturing with Synectic and Mack Molding provides benefits including:

  • Experience: We have more than 125 combined years of experience as product development manufacturers.
  • Personal Touch: As a family-owned company, Synectic and Mack Molding give you the attention you deserve.
  • Manufacturing capabilities: Synectic and Mack Molding can handle all your low and high-volume manufacturing needs in-house.
Mack Molding and Synectic booth setup
engineer performing low volume manufacturing services
woman manufacturing at mack molding

Pilot & Low Volume Manufacturing

  • Process FMEA
  • Work instruction development
  • Component sourcing and validation
  • Assembly tooling, fixture design, fabrication, and validation
  • Line layouts
  • BOM development
  • Device master records
  • Quality documentation

High Volume Manufacturing

  • High volume automated and manual assembly tooling, fixture design, fabrication, and validation
  • Process and product validation
  • Sterilization validation
  • Packaging design and validation
  • Device master records
  • Quality documentation
  • Gas Assist Injection Molding
  • Plastic Injection Molding
  • Contract Manufacturing